Skip to main content

# Sustaining Gains & Program Management

The dirty secret of continuous improvement is that many improvements do not last. Studies show that 40-60% of CI project gains erode within 18 months. The root cause is not poor solutions — it is inadequate control systems and knowledge management. AI addresses both.

AI-Powered Statistical Process Control

After an improvement project establishes new performance levels, AI maintains control:

PROMPT TEMPLATE — Post-Improvement Control Plan:

Design a control plan for sustaining improvement from [project name]:

Unlock this lesson

Upgrade to Pro to access the full content

What you'll learn:

  • Build AI-powered control systems that detect improvement regression
  • Create CI program dashboards that track portfolio-level impact
  • Design knowledge management systems that prevent repeating solved problems